I noticed a comment made by @sar104 on another post and it got me thinking about my swelling batteries last month.
High discharge rates and overheating causing the formation of metallic lithium and free oxygen. It shouldn't happen to new batteries running within spec, but older and/or thermally damaged batteries may succumb at lower discharge rates.
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I had all three of my original batteries start to swell on the same day last month. It was a high 80's low 90's evening. I brought one of my first fights back and noticed the battery not seated properly even though I was certain to check (it's part of my pre check). By the end of the night 3 of my 5 batteries had some form of bulging. Two of them I have not used again but one of them was not bad so I've just been keeping an eye on it. Needless to say it was an expensive night. The 3 batteries are the ones that shipped with the aircraft and the fly more kit. The ones that didn't swell are ones that I bought used from a guy who lost his drone. Could this have been the heat or the age of the batteries that caused this? I keep track of my cycles and each of the batteries were as follows at the end of the night:
Battery Stats 6/23/20
Referencing each flight with Air Data, I saw no irregularities on the flights with the swollen packs vs the non swollen and newer batteries. I was also surprised to find that all 3 batteries experienced swelling, however the still show over 90% health. For how expensive and "smart" these batteries are they should have some sort of an "battery expanding detected" feature on future models.
Just my experience so far.
High discharge rates and overheating causing the formation of metallic lithium and free oxygen. It shouldn't happen to new batteries running within spec, but older and/or thermally damaged batteries may succumb at lower discharge rates.
[/QUOTE]
I had all three of my original batteries start to swell on the same day last month. It was a high 80's low 90's evening. I brought one of my first fights back and noticed the battery not seated properly even though I was certain to check (it's part of my pre check). By the end of the night 3 of my 5 batteries had some form of bulging. Two of them I have not used again but one of them was not bad so I've just been keeping an eye on it. Needless to say it was an expensive night. The 3 batteries are the ones that shipped with the aircraft and the fly more kit. The ones that didn't swell are ones that I bought used from a guy who lost his drone. Could this have been the heat or the age of the batteries that caused this? I keep track of my cycles and each of the batteries were as follows at the end of the night:
Battery Stats 6/23/20
- 73 Cycles Normal 9.19.2018 CS9 - 93% Health (Swollen Slightly)
- 79 Cycles Normal 9.11.2018 AC7 - 92% Health (Swollen)
- 86 Cycles Normal 9.11.2018 AXK - 92% Health (Swollen)
- 29 Cycles Normal 8.16.2018 1C6 - 97% Health
- 20 Cycles Normal 8.16.2018 7VK - 98% Health
Referencing each flight with Air Data, I saw no irregularities on the flights with the swollen packs vs the non swollen and newer batteries. I was also surprised to find that all 3 batteries experienced swelling, however the still show over 90% health. For how expensive and "smart" these batteries are they should have some sort of an "battery expanding detected" feature on future models.
Just my experience so far.